Model-P5 Heavy Duty Fully Automatic Concrete Paver & Block Plant
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The Model-P5 Heavy Duty Fully Automatic Concrete Paver & Block Plant is a high-capacity industrial solution designed for manufacturers, contractors, housing societies, and infrastructure developers who require consistent quality, maximum output, and 24/7 operational reliability.
With a production capacity of 35 pavers per cycle and up to 35,000 units per 8-hour shift, the Model-P5 is engineered for large-scale concrete manufacturing across Pakistan and international markets.
Built with a 140 HP industrial motor system, centralized PLC automation, a 120-ton cement silo, and a 4-bin automated aggregate hopper, this plant is designed to handle continuous high-volume production with minimal labor dependency.
Model-P5 at a Glance
Production Capacity: 35 pavers per cycle
Daily Output: Up to 35,000 units (8-hour shift)
Automation Level: Fully automatic PLC-controlled plant
Total Motor Power: 140 HP (industrial grade)
Cement Storage: 120-ton vertical silo
Aggregate System: 4-bin automated weighing hopper
Operation: Continuous 24/7 industrial use
Application: Pavers, blocks, kerbstones, tuff tiles
Why High-Volume Concrete Manufacturers Choose Model-P5
Traditional or semi-automatic block machines struggle with inconsistent quality, high labor costs, limited output, and frequent downtime. As project sizes increase, these limitations directly impact profitability and delivery timelines.
The Model-P5 was developed specifically to solve these challenges by offering:
High compaction force for uniform strength
Automated batching to eliminate material wastage
Minimal human intervention
Stable production even in extreme temperatures
This makes the Model-P5 ideal for government contracts, housing societies, road projects, and export-oriented concrete factories.
Production Capacity & Output per Shift
The Model-P5 delivers industry-leading production output with optimized cycle times.
| Product Type | Per Cycle Output | Cycle Time | 8-Hour Shift Production |
|---|---|---|---|
| Rectangle Paver Tiles | 35 Pavers | 15–20 sec | Up to 35,000 units |
| Solid Blocks (6″×8″×12″) | 10 Blocks | 20–25 sec | Up to 10,000 units |
| Kerbstones (6″×12″×14″) | 5 Units | 20–25 sec | Up to 5,000 units |
This level of output allows manufacturers to scale operations without increasing labor or factory footprint.
How the Model-P5 Fully Automatic Plant Works
The Model-P5 operates as a complete automated production system, ensuring accuracy, speed, and repeatability.
Automated Material Feeding & Weighing
The 4-bin aggregate hopper automatically weighs sand, crush, and additives, ensuring consistent mix ratios and uniform compressive strength.
High-Efficiency Mixing System
A powerful industrial mixer ensures homogeneous concrete mixing, reducing weak spots and improving product durability.
Precision Mold Filling & Vibration
High-torque vibration motors compact the concrete evenly inside the molds, producing dense, smooth, and dimensionally accurate products.
Automatic Stacking System
Finished products are transferred using an automatic wooden pilot stacker, significantly reducing manual handling and labor costs.
Key Engineering Features of Model-P5
140 HP Industrial Motor System
The plant uses German-standard industrial motors for hydraulic power, vibration, and mixing—ensuring long service life under continuous load.
Fully Automated PLC Control System
Centralized PLC automation controls batching, mixing, vibration, and stacking, reducing human error and maintaining consistent output quality.
120-Ton Cement Silo with Screw Conveyor
Large-capacity cement storage enables bulk purchasing, reduced downtime, and automated feeding via a high-torque auger system.
Heavy-Duty Steel Frame Construction
Built with 8″×8″ steel sections and 10mm thickness, the frame provides maximum stability and high compaction force.
Industrial Oil Cooling System
An advanced oil cooler maintains hydraulic efficiency, allowing 24/7 operation even in temperatures up to 50°C.
Dual-Layer Color Mixing System
A dedicated color mixer trolley enables production of decorative, dual-layer pavers and tuff tiles for premium projects.
Technical Specifications of Model-P5 Plant
| Component | Specification |
|---|---|
| Plant Type | Fully Automatic Heavy Duty |
| Total Motor Power | 140 HP (104 KW) |
| Hydraulic Motor | 30 HP |
| Vibration Motors | 2 × 20 HP |
| Mixer Motor | 30 HP |
| Cement Silo | 120-Ton Vertical |
| Aggregate Hopper | 4-Bin Automated System |
| Control System | PLC with Touch Interface |
| Power Requirement | 250 KW Generator / 150 KW Transformer |
| Operating Temperature | Up to 50°C |
| Stacking Method | Automatic Wooden Pilot |
Ideal Applications & Industries
Housing societies & real estate developers
Government infrastructure projects
Road & pavement construction
Commercial block factories
Export-oriented concrete manufacturers
The Model-P5 is designed for continuous industrial production where reliability and output consistency are critical.
Model-P5 vs Model-P4 – Production Comparison
| Feature | Model-P4 | Model-P5 |
|---|---|---|
| Automation | Semi / Automatic | Fully Automatic |
| Pavers per Cycle | Lower | 35 |
| Daily Output | Medium | High (35,000+) |
| Motor Power | Lower | 140 HP |
| Ideal For | Small–Medium Plants | Large-Scale Industry |
Power Requirements, Installation & Site Setup
The Model-P5 requires:
250 KW generator or 150 KW transformer
Industrial-grade foundation
Adequate material handling space
The plant is suitable for hot climates, making it ideal for industrial zones across Pakistan.
Frequently Asked Questions (FAQs)
What is the daily production capacity of Model-P5?
Up to 35,000 pavers per 8-hour shift, depending on product type.
Is the Model-P5 suitable for hot weather?
Yes. The industrial oil cooling system allows stable operation up to 50°C.
How many workers are required?
Minimal manpower is required due to full PLC automation.
Can it produce decorative pavers?
Yes, with the dual-layer color mixing system.
What power source is required?
A 250 KW generator or 150 KW transformer is recommended.
Availability & Support Across Pakistan
The Model-P5 is supplied and supported across Lahore, Karachi, Faisalabad, Multan, Islamabad, Rawalpindi, Gujranwala, and other industrial zones, with technical guidance available for installation and operation.
Get Price & Consultation for Model-P5
For price details, configuration options, and technical consultation, contact our team to receive a customized quote based on your production requirements.
