Model P4 Automatic Double Layer
High-capacity fully automatic plant for industrial paver and block production.
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Model-P4 Heavy Duty Fully Automatic Concrete Paver & Block Making Plant
Industrial-Scale Production Built for Pakistan
The Model-P4 Heavy Duty Fully Automatic Concrete Paver & Block Making Plant is designed for manufacturers who supply large infrastructure, housing schemes, and government projects.
This is not a semi-automatic setup or a workshop machine it is a complete industrial plant built for high volume, consistent strength, and round-the-clock operation.
With a 107 HP motor system, full PLC automation, and automated stacking, the Model-P4 is engineered to handle continuous production without quality variation or excessive labor dependency.
Real Production Capacity (Verified Industrial Output)
In a standard 8-hour shift, the Model-P4 produces:
Rectangle Paver Tiles:
24 pavers per cycle → 24,000 units/daySolid Blocks (6″ × 8″ × 12″):
8–12 blocks per cycle → 8,000–12,000 units/dayKerbstones (6″ × 12″ × 14″):
4 units per cycle → 4,000 units/day
Cycle time ranges from 20 to 45 seconds, depending on product type and mix design.
This output level allows manufacturers to fulfill bulk orders on time, even during peak construction seasons.
107 HP High-Compaction System (Why It Matters)
Unlike lighter machines that struggle with density, the Model-P4 uses a total motor capacity of 107 HP (80 KW).
This ensures:
Proper compaction of concrete
Uniform PSI strength across every batch
Reduced rejection and breakage after curing
For projects where compressive strength testing is mandatory, this level of compaction is essential.
Fully Automatic PLC Control (Consistency Over Guesswork)
The entire plant is operated through a Centralized Auto PLC system.
The PLC manages:
Aggregate weighing from the 3-bin hopper
Cement dosing from the 100-ton silo
Mixing cycles
Mould operation
Stacking sequence
This removes human error, keeps ratios consistent, and ensures every block or paver matches the same quality standard — shift after shift.
100-Ton Cement Silo & 3-Bin Aggregate Hopper
The Model-P4 comes with industrial bulk handling, not manual feeding.
Cement Handling
100-ton vertical cement silo
Automatic feeding via screw conveyor
Reduced cement wastage
Lower raw material cost through bulk purchasing
Aggregate Handling
3-bin hopper system with automated weighing
Separate bins for sand and different aggregate sizes
Accurate batching controlled by PLC
This setup is critical for manufacturers supplying housing authorities and commercial developers where consistency is non-negotiable.
Dual Mixing System for Pavers & Tuff Tiles
The plant includes:
A main concrete mixer for base material
A separate color mixture machine for top layer
This allows production of:
Plain concrete blocks
High-finish tuff tiles
Multi-colored architectural pavers
The dedicated color system prevents contamination and maintains surface quality.
Automatic Wooden Pilot Stacker (Labor & Breakage Control)
Manual stacking is one of the biggest causes of:
Product damage
Labor cost increase
Production slowdown
The automatic wooden pilot stacker transfers green products safely and evenly.
This reduces breakage and allows the plant to run with significantly fewer workers.
Designed for High-Temperature Operation
Pakistan’s industrial zones regularly face 45–50°C temperatures.
The Model-P4 includes an industrial-grade oil cooler that:
Prevents hydraulic overheating
Maintains pressure consistency
Allows continuous operation without forced shutdowns
This makes the plant suitable for Sindh, South Punjab, and Balochistan regions.
Power Requirements (Transparent & Practical)
To run the 107 HP system smoothly, the following is required:
200 KW generator
or100–150 KW transformer
This ensures stable operation without motor stress or voltage fluctuation damage.
Add Your Heading Text HereWho Should Invest in Model-P4?
The Model-P4 is recommended for:
Established block & paver manufacturers
High-budget startups planning industrial scale
Contractors supplying government or housing schemes
Businesses upgrading from semi-automatic plants
It is not intended for small workshop-level production.
Long-Term Business Value
Lower labor dependency
Consistent product quality
Faster order fulfillment
Strong resale value in used machinery market
Compliance with modern construction standards
